Composite reinforcement production line
SPA-1
The SPA-1 line is designed for production of composite reinforcement with ribbed surface from a high-strength bundle of continuous glass or basalt yarns bound with synthetic resins.
18m*1m;
At start-up - 11 kW
When operating - 7.6 kW
When operating - 7.6 kW
The total volume of the cooling bath is 100 litres;
Water consumption - 5 litres/day (at round-the-clock operation)
Water consumption - 5 litres/day (at round-the-clock operation)
4 to 14 mm.
*Capacity of the equipment at round-the-clock operation - up to 15000 metres, depending on the produced rebar diameter and production technology.
*Capacity of the equipment at round-the-clock operation - up to 15000 metres, depending on the produced rebar diameter and production technology.
- Group of epoxy resins;
- Hardener;
- Accelerator;
- Plasticiser DEG-1;
- Single-process glass roving (direct roving) - 600Tex, 1200Tex, 2400Tex, 4800Tex, 9600Tex.
Equipment delivery set
Shelving unit
Compound impregnation bath
Rib forming and winding device
Polymerisation oven with natural turbulent convection
Plant control panel
Cooling bath
Pulling device
Bookwinder
- Dimensions: 1.8m*0.7m, height 1.8m;
- Maximum number of placed roving coils - 60 pcs.
Compound impregnation bath
- Dimensions: 0,8m*0,5m, height 0,9m;
- Maximum volume of compound to be put in - 33 litres;
- Number of squeezing ribs - 5 pcs.
- Number of formed rods - 1pc.
Rib forming and winding device
- Dimensions: 1,5m*0,9m, height 1,4m;
- The number of installed standard coils of roving - 2pcs;
- Motor - Asynchronous 380V, 1,1kW.
Polymerisation oven with natural turbulent convection
- Dimensions: 7.5m*0.4m, height 0.8;
- Power consumption: in heating mode - 11 kW (30 min.), in operation mode - 5 kW;
- Two temperature sensors with measuring range from -50 to +500.
Plant control panel
- Dimensions: 0,6m*0,2m, height 0,7m.
Cooling bath
- Dimensions: 2,5m*0,25m, height 0,8m;
- Maximum water volume - 100 litres;
- Centrifugal pump - 0.4kW, 28 litres per minute;
Pulling device
- Dimensions: 0,9m*0,4m, height 1m;
- Motor: asynchronous 380V, 1.5kW;
- Torque transmission is carried out through a reducer by means of a chain;
- Number of pulling shafts - 4 pcs (polyurethane material);
- Adjustable centring and clamping force.
Bookwinder
- Dimensions: 1m*1,8m, height 2m;
- Coil winding diameter: 0.95m and 1.2m;
- in the manufacture of concrete products;
- in the construction of monolithic structures made of heavy and lightweight concrete;
- when carrying out bank protection works;
- for reinforcing brickwork;
- during the production of underground utilities and structures: rings, drainage and drainage channels, foundations, etc.
- High resistance to the negative impact of aggressive media, mechanical and chemical influences;
- Resistance to the appearance of corrosion;
- Ease of installation;
- Minor weight;
- Ability to withstand significant temperature fluctuations;
- Savings at the delivery stage and during storage.
- Low price of the equipment, which will allow you to recoup your investment in a short period of time.
- Easy to operate. You only need 1 worker to maintain the equipment, which will save you on labour costs.
- High productivity. Possibility to produce up to 15000 metres per day.
- Low power consumption.
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Delivery